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Customizing motor parts using precision machining | Global Sources

by Vianie Li & Cecile de Veyra

The wide application base of electric motors means a diverse range of parts such as rotors, stators, bearings, stator windings, shafts, covers and shells. These come in a variety of materials and surface treatments, and require precision machining based on custom requirements, including tolerances.

China, which has a thriving metal fabrication industry, has a number of motor parts manufacturers. These companies have the capability to handle steel, aluminum alloy, stainless steel and brass, among other metals, and offer brushing, polishing, electrophoresis, anodizing, powder-coating, silk-screening and laser-engraving services. As quality assurance, they follow industry standards such as JIS, DIN, BS, ASTM, EN and China’s own GB.

To be able to deliver on any specification, Chinese suppliers as a whole aim to keep improving upon their manufacturing techniques. Many have already been using state-of-the-art production equipment such as CNC machines for composite materials, including units with a five-axis linkage control system, those designed for universal turning, and machining centers. For testing, tool microscopes, automatic height gauges and dial gauges are some of the instruments at their disposal.

All materials come from domestic sources, an advantage that Chinese companies often use as leverage to stay competitive. But because costs of these manufacturing inputs rose in the past year, they were forced to raise quotes for motor parts. Suppliers interviewed by Global Sources said that they believe the situation will improve in the coming months through 2023.

Brass, ±0.01mm tolerance

The Shineway-9-9321 from Dongguan Shineway Hardware Technology Co. Ltd is a brass motor part for consumer electronics, medical, automotive and aerospace applications. Its tolerance is ±0.01mm. An order of at least 500 pieces is required and has lead time of seven days.

6061 aluminum, anodized

Dongguan Shineway Hardware Technology Co. Ltd’s 6061 aluminum motor part is for the consumer electronics, medical, oil and aerospace industries. The Shineway-8-3478 has ±0.01mm tolerance and a clear anodized finish. The supplier requires a minimum order of 500 pieces for delivery within seven days.

Housing

The OEM-0480 motor housing from Xiamen Openex Mechanical Technology Ltd is made of aluminum. An order of at least 1kg can be shipped within 30 days.

Aluminum

Xiamen Openex Mechanical Technology Ltd offers the OEM-5901, a motor housing part made of aluminum. The minimum order requirement is 1kg. Lead time is 30 days.

Die-cast aluminum

This die-cast aluminum motor shell from Xian Huan-Tai Technology & Development Corp. Ltd, the HTF050-99781, is lightweight, durable and corrosion-resistant. An order of at least 100 pieces is required. Lead time is 25 days.

Cast or forged

The HT-PT-176 from Xian Huan-Tai Technology & Development Corp. Ltd is a cast or forged steel motor part that follows ASTM, JIS, DIN, BS, GB and EN standards. Other materials can be used on request. A minimum order of 100 pieces can shipped within 25 days.